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GICOR

FOUNDRY CHARACTERISTIC

 


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GICOR COMPANY consists of two foundries

  • Goldap
  • Kowale Oleckie
  • Production profile includes all casts iron with following weight:
    • Goldap Foundry: 0,1 - 150 kg
    • Kowale Oleckie Foundry: 0,5 - 1500 kg
  • Lot productiveness:
    • Goldap foundry
      • long-run production: above 150 000 units per year
      • lot production: 5000 - 10 000 units per year
    • Kowale foundry
      • lot production: 2500 - 8000 units per year
      • middle-lot production: to 1000 units per year
      • individual production: to 100 units per year
  • Foundry efficiency ( throughput ) depends on efficiency of melting plant and cast iron production line:
    • Goldap: to 2000 tons per year
    • Kowale: to 3500 tons per year
  • Sand mixing takes place in close-circuit system based on belt conveyors, knock-out grates and sand-mills MPO20A/MPO30B
  • Sand shop includes:
    Sand shop

    • Manual moulding stand for light, medium and heavy iron casts
    • Machine moulding station:
    • Moulding line with conveyors system and pouring floor. Forming takes place in 4 twin jolt molding machines FKT 65B ( Goldap ).

      Moulding line Moulding line

    • Intermediate storage area with machine moulding stands - four moulding machines FKT 65B and two moulding machines FKT 108 ( Kowale Oleckie )
  • Melting plant specs:
    • Hot-blast melting furnace A 500(Goldap).
    • Hot-blast melting furnace A 700(Kowale oleckie).
  • Casting molds:
    • Hand shanks KOP 80 and KOP 100
    • Casting ladles KOP 100 and KOP with conveyors
    • Casting molds with bull ladles KOZ0,5 , KOZ 1,0, KOB 0,5
  • Basic sizes of moulding boxes
    • Machine moulding:
      • 400 x 500 x 100/110/130/150/200 - FKT 65B
      • 400 x 600 x 130/150
      • 500 x 600 x 150/200
      • 500 x 700 x 150/200
      • 850 x 1050 x 150/200/250/300 - FKT 10B.
    • Manual moulding - broad assortment of moulding boxes with different sizes max. 2500 x 1800 x 500/500.
  • Castings cleaning process is realized with multiple cleaning machines: wirnikowo taśmowych OWT-400
    • tumbling barrel cleaner OBPW-1000
    • shot blasting wheel machine OWD-1000
    • tumbling barrel cleaner OB-1000 i OB-750
  • Castings processing is realized with use of bench grinders SZD 400, SZD 600, pneumatic type disk grinders, angle or mandrel grinders.

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